How to Build Your Own Boat

STUDY NOTES FOR 12' 16' & 19' DOLPHINfactor. The solid Oregon chain plates, placed outboard
BOATSof the hull provide an attractive old fashioned classic
Important information on building your own boat!look to this very versatile little sailing craft.
From time to time I've been asked the question "I'dAs with all the Dolphin range the hull is beamy and
love to own a small boat, is it hard to build one?" It'scommences with a vee sectioned bow that falls
really surprising the looks of doubt when I answer,away to a flatter 7 degree hull bottom to provide
"No, no, no! If you know what to do and you'replenty of beam stability. There is no floor in this
willing to invest a little time you can do it easily!" Thedesign but that is not to say that one could not be
next questions that usually follow are "How mucheasily added if required. The primary reason for not
time?" and "How much will it cost?" Well, generallyincluding a floor in the original design was for access
speaking, that really is the "How long is a piece ofto the bilge area for cleaning and to prevent water
string question!" and it can vary quite a bit.lying in the boat unseen, a primary cause of damage
People differ of course, and what may take two orin boats left unattended for a while.
three weekends for one may painstakingly forThe boat is designed to take an outboard engine
others, take a couple of months. The short answer(10-12 hp approx) that could be attached to the
is, "It depends how fast you work, but two or threetransom with an outboard bracket but it is possible
weekends should be average at a rough guess." Into fit an inboard if required. This necessitates the
1998 the Wooden Boat Association chose a Dolphinaddition of engine beds and a floor and was omitted
16 to construct at the 'Down by the River Festival' atreally because of the extra time and labour required
Brisbane. In spite of several cases of VB's the boysto install.
managed to build a 16' Dolphin (non sailing version) inThis craft was designed with intention to provide a
two afternoons and present it to a lucky prizewinner.versatile easy to build 'proper little boat' for the
HOW MUCH?owner that would like a boat that is a 'no fuss' design
Once again, quite tricky, some folks will splash out onthat can be built using very simple, easy build
camel hair paintbrushes and six pairs of throwawaytechniques that really do away with excess build
overalls and new gloves... already they've spent thirtytimes. There is nothing more frustrating than hacking
odd dollars more than the next chap who still has hisway for weeks building complicated frames that
fist wrapped around his dollars. For the averagemust interlock with sophisticated "mortise and tenon
homebuilder they should be able to construct thisjoints" and the like, requiring quite advanced
boat for approximately $700.00 to $1000.00, if theywoodworking skills that are generally just a bit
don't take into account their own time. Thirty tobeyond the average D.I.Y. chap. If you can use a jig
forty hours labour should be sufficient to completesaw, tape measure and a sanding machine and mix
this project to a reasonable standard. Remember,up epoxy glue, the Dolphin 19 will be an easy project
cost for materials vary greatly all over the countryfor you. Don't forget that we are only a phone call
and this must be taken into consideration!away and pride ourselves in our after sales 'help line'
WHAT SORT OF BOAT IS THIS?that is available for advice and help anytime during
The DOLPHIN 12normal hours!!
Firstly, it's a simple composite epoxy and glass plyThe Dolphin 19, with its simple, two page A1 plan and
boat, just under twelve feet by six feet in beam, biginstruction book does away with the need for
enough for a couple of adults and a motor roughly uptiresome lofting and calculations normally required. It
to five to seven hp. It's stable, open, has a couple ofreally is more like a simple case of 'join the dots'
seats and will take inshore waters in its stride. Ibuilding that the Dolphins are becoming well known
prefer to think of it as an open family/fishing craftfor. A hundred and fifty owners can't all be wrong!!
that can be used in rivers, estuaries and lakes.WHAT SORT OF CONSTRUCTION IS IT?
The DOLPHIN 16...POWER AND SAILING VERSIONSBasically, the 12 footer is built from three sheets and
This is basically the same as the 12 but is made ofa half sheets of 1220 x 2440 6mm plywood and the
4.5 sheets of 6mm ply and is strengthened more for16 footer from four and a half sheets of 1220 x
the sailing version by way of extra glass in the2440 6mm plywood and the 19 foot Ketch, six
chainplate areas and longitudinal stringers for thesheets of 1220 x 2440. They are built using a simple
floors. There are three rigs to choose from. The'stitch and glue' method using epoxy resin glue
'Batwing Gunter Rig', the 'Balanced Lug Sail' or thethickened with Q-Cells or Microspheres and then
'Standing Lug Rig'. See diagrams. In addition, the sailinglayered on the outside with a strong layer of 300 gm
version has a 10' x 10" keel that is ballasted by thebiaxial glass cloth and epoxy resin. The instructions
inclusion of two 35 kilo lead ingots glassed into thecontained in the plan fully detail to the last degree
keel during construction. Also, there is a rudderevery technique that will be needed to build these
constructed of Oregon, coated in glass. Please noteboats. The plans, known as the 'easybuild' method
that a simpler plywood and glass version can also berequires no complicated lofting but a very simple 'join
built if required. The mast is a solid Oregon piece 12'the dots' method that can be drawn directly onto
with an 8' spar for the standing lug rig version.the ply. For example, the whole boat (a 12) can be
THE DOLPHIN 19 KETCHdrawn up in one afternoon and all the shapes cut out.
The 19 foot Ketch is the latest addition to the fleet.The finished weight, minus motor, is approximately
She also is a frameless boat, an extended Dolphin 16thirty odd kilos depending on the weight of ply,
with a couple of additions. The dimensions are 19epoxy and glass that you use. The transom is a
foot by six foot beam and she has a 20 inchsingle piece of ply approximately 20mm in width. Built
freeboard but this can be extended to 22 inches atwith these composite materials, it's strong, tough,
the expense of the sheer line curve. There is a 5extremely light and with care will last for years.
foot foredeck that leads back to the main mast. ThisSAILS AND SAILING GEAR
mast is situated immediately behind the bulkhead thatAll dimensions for the above gear are supplied with
the deck itself sits on. There is ample storage underthe plan and all equipment is available from any local
this deck for extra flotation or gear storage aschandlers. The gear required is simple, cheap and
required. Entrance to this area is through the cutouteasy to build for a first time builder.
in the bulkhead.WHAT TOOLS WILL I NEED?
The craft has the choice of two keel configurations,Not many. A jigsaw, clamps, an orbital sander, a drill
an eighteen inch keel or a twelve inch keel depthand perhaps an electric planer and a belt sander with
that runs approx. two thirds along the boat's length.a few assorted grade belts would be handy!
This is constructed from solid Oregon and providesMaterials - 4 sheets ply for 12'...4.5 sheets for 16'...6
the strong backbone needed for the framelesssheets ply for 19'
design. There is also provision for twin bilge keels thatPlywood sheets 1220mm x 2440mm ply, suitable for
allow easy beaching and use of a slightly moreboatbuilding. There are many and various makes and
shallow keel, around 9/10 inches. Ballast for the boatgrades and I'll not enter into that can of worms,
is four lead ingots that are built into the keel itselfsuffice to say that with the use of epoxy
and is approximately 150 lbs in weight. It is envisagedcomposites you will not be restricted necessarily to
that the boat, ballasted, should be in the area of'marine ply'.
some 450 lbs (210 kgs) unloaded.1 piece 15mm ply 3' x 6'.
The rig is a twin mast Ketch configuration with a jibApproximately 6 metres 300gm bi-axial fibreglass
area of 19 square feet, the mainsail, 56.5 sq. feet andcloth.
the mizzen mast, 24 sq. feet in area. This is approx12 litres Epoxy resin.
100 sq. feet total sail area. The rig is a standing lug,Q-Cells or Microspheres.
boomless with a top spar approximately eight feetVarious assorted widths of Hoop Pine or Meranti
long. A gaff rig is also possible for this boat, in fact40mm x 10mm for rubbing strakes.
the first Dolphin 19 customer in South Australia has1 roll of glass tape, approximately 4" wide.
opted for this rig. The craft is designed to sail with jibCopper wire or electrical ties.
and mizzen alone and should provide much moreSeveral polystyrene fruit boxes.
room aboard in this configuration. For any prolongedTwenty or thirty 10 x 40 clipboard screws (for
jib/mizzen configuration a slightly larger jib area wouldtemporary holding purposes).
provide better sail balance and power.1 litre Epoxy primer.
The twin masts are either clear Oregon or clear1 litre gloss enamel.
spruce but the spruce alternative would be fairlySeveral long, thin battens for curves, approximately
expensive! They are planed round from four inch15'
square stock and are quick to make if an electricMaterials required for the sails and sailing gear will be
planer is used. They are soaked in epoxy and thenlisted in the plans and can be varied if required upon
finished in anti ultra violet varnish to prevent 'milking'advice from your rigger or sail maker.
of the epoxy. An unusual feature of this design is theThe price of the plans can be found on the website
twin galvanized wire stays on each mast. This gives alisted below.
traditional look but also adds a significant safety